Vacuum emulsifier

Main features

● Working capacity from 50L to 10000L.

● Suitable for cream and emulsion of 10,000~100,000cps viscosity.

● Perfect particle size of 2 micrometers and evenly distributed.

● Complete process of mixing, dispersing, emulsifying, homogenizing, vacuum, heating and cooling in one unit.

● Under vacuum operation this mixer could prevent outside air and bobbles from entering into mixing chamber and occurring altogether.

● Variable speed for homogenizer and agitator.

● Lifting system: hydraulic or ELectric lifting,easy cleaning and maintenance.

● Heating/Cooling system: Steam heating or electric heating/ tap-water cooling or together with chilled water cooling.

● Dissolving tanks: Dish head bottom and open flat top (dish head top optional), double jacketed.

● Control system: Buttons with instruments or PLC controlled.

● At some point during operation, the scraper agitator generates circular motion, causing the PTFE scraper to grab the pot’s outside frame, effectively resolving the issue of material staining at the pot’s wall and remaining active.

 

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Types & options

ModelCapacity L

Mixing power

 kw

Mixing speed

 rpm

Emulsification power

 kw

Emulsifying speed 

rpm

Electric heating power 

kw

Vacuum pump power 

kw

Lifting method
RHJ550.370-1000.750-288020.37Electric
RHJ10100.370-1000.750-288020.37Electric
RHJ30300.750-861.50-288020.37Electric
RHJ50501.50-862.20-288040.37Electric
RHJ1001001.50-8640-288060.37Electric
RHJ2002002.20-865.50-288080.75Electric
RHJ30030040-867.50-2880121.5Hydraulic
RHJ5005005.50-65110-2880151.5Hydraulic
RHJ8008007.50-6518.50-2880183Hydraulic
RHJ100010007.50-6518.50-1440243Hydraulic
RHJ15001500110-45220-1440244Hydraulic
RHJ20002000150-45300-1440365.5Hydraulic


Product Introduction

● The vacuum homogenizer emulsifier is a complete system integrating mixing, dispersing, homogenizing, emulsification and stirring functions. It is a special equipment for producing medicinal ointment, cream, lotion, etc.

● The vacuum emulsifier has strong non-standard properties and can be reasonably configured according to the customer's process. It is suitable for products that need to be emulsified and stirred in a vacuum state. Yike has a low-speed wall scraping agitation for emulsification and stirring of high-viscosity products.

● It can be equipped with a pipeline high shear emulsifier, which is suitable for dispersing, emulsification, homogenization, stirring and mixing and other processes.

● Wide application range and strong process controllability. It can be customized into sanitary grade, suitable for production or pilot test of pharmaceutical, food, cosmetics and other industries.

Working Head StructureType of Vacuum Emulsifier

Working principle: The powerful motor of the vacuum emulsifier rotates at a high speed to form a vacuum between the rotor and the stator, and the material is sucked from the top and bottom of the rotor and stator. The material is adhered to the wall, so that the scraped material continuously generates a new interface; the agitator cooperates with the high linear speed of the rotation to shear, so that the material undergoes strong impact, crushing, centrifugal extrusion, liquid layer friction, strong force between the rotor and the stator gap. After shearing, it will fly out, and under the action of a variety of different directional forces, strong turbulent flow will be generated; because the emulsification pot is in a vacuum state, the bubbles generated during the stirring process of the material will be evacuated in time.

Applications

Cosmetics Liquid foundation Essence Lotion Face cream Cleanser Toiletries Hand sanitizer Shoe polish Butter Ketchup Jam Sunscreen Medicine cream

Laboratory trials

In order to be able to demonstrate the advantages and effectiveness of our IDA-  DISSOLVER®s and IDA-EMULSIFIER®s with your products our comprehensively equipped modern laboratory is available for you.



Further information to the trials →

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